High‑Density Mobile Racking Solution on Second‑Floor Warehouse
To optimize raw material storage while working within building constraints, Botro Racking successfully deployed a medium-duty mobile racking system on the second floor of its warehouse. After thorough structural analysis and detailed operational planning, the solution is now operational—delivering significant gains in space utilization.
Smart Storage for Upper‑Level Challenges
The warehouse is situated on the second floor with an area of approximately 500m² and a clear ceiling height of 5m. After evaluating various options, our engineering team selected a mobile racking configuration that balances density, accessibility, and floor load limits.
The installed system comprises:
8 mobile racking columns (movable on rails)
2 static racking columns (for fixed access points)
The mobile racking measures 30m in length, 6m in depth, and 4m in height– maintaining a safe 1m clearance below the ceiling for ventilation and safety.
Proven Load Capacity
Every mobile column is designed to support 30 pallet positions, with each pallet holding up to 500 kg. This gives each mobile column a total rated capacity of 15 tons. The entire system is engineered for medium-duty raw material storage, ensuring safe operation on an elevated floor.
Safety First: Professionally Calculated
Before installation, a certified structural analysis confirmed that the second-floor slab can safely accommodate the fully loaded mobile racking system. All components meet or exceed local industrial storage safety standards.
Phased Rollout: Phase 1 Operational
The first phase—all 8 mobile racking columns—has been completed and is already in use. The two static columns will remain as part of the baseline layout, providing additional flexibility. Future phases may include further automation or capacity expansion based on real-world feedback.
Operational Benefits Realized
Higher density – Mobile racking eliminates fixed aisles, providing up to 80% more pallet positions compared to conventional static racks.
Efficient access – Columns open an aisle only where needed, maximizing floor space.
Second‑floor compatible – Light to medium loads per pallet keep structural stress well within safe limits.
Immediate impact – Raw material storage is now more organized, accessible, and scalable.
About the Solution
This medium-duty mobile racking system is part of our ongoing investment in lean warehousing and operational excellence. By combining precise engineering with practical execution, we turned a challenging second-floor space into a high-performance storage asset.
For more information about our storage solutions or supply chain efficiency, please contact our operations team.
